How To Make a Wood Cutting Board: 6-Step Tutorial

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Playing Cutting Board DIY | The Way of the Woodshop Author Aleksandra Zee
Cutting Board DIY | The Way of the Woodshop Author Aleksandra Zee Aired May 21, 2020

Every cook needs a good cutting board. (After all, Rach's at-home and set countertops are all made of butcher blocks.) And sure, you could buy one (for upwards of $50 sometimes!) — but what if you could save money by DIYing your own?

Aleksandra Zee, the author of The Way of the Woodshop, is showing you how in six steps. 

"[Woodworking] is accessible for anybody," Aleksandra says. "[My book] is removing the stigma and the fear from going into a big-box store and buying a tool or buying lumber and making something."

SAFETY NOTE: If you've never worked with a table saw before, be sure to read safety directions carefully — and ideally, have someone experienced with the tool supervise your initial use.

1. Choose the lumber. (Aleksandra chose walnut.)

"You're going to want to go with a hardwood, because you're going to be going to town on it all the time," the expert explains, "and you want to make sure it can last." 

WOOD TYPE CHEAT SHEET:
Softwoods: Redwood + cedar
Hardwoods: Walnut + ash

2. Measure the size of the cutting board to your liking and mark it.

cutting board
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3. Before using a saw, put on safety glasses! Place the lumber on the saw, holding with one hand the end you are not cutting to steady the wood. 

SAFETY NOTE: Always keep your hand six inches from the blade, Aleksandra says! And get the saw started before you do anything with the wood. "If you were to start on the wood," she says, "it could kick back at you or destroy it. We don't want that."

If you're using a thick piece of wood, you might have to flip it over and saw on the other side, too, to complete the cut.

4. Create a divot in the cutting board — which you can use for olives and spices — with a wood chisel and hammer.

"When you chisel something, you only want to take a little bit off at a time," Aleksandra says, "because the deeper you go, that's going to be your new level."

5. Put on a mask and sand the cutting board. 

Attach an 80-grit sandpaper to your orbital sander. You will work upward to finer sandpaper. Smooth out the imperfections and rough cut lines. Remove the sandpaper and replace it with the softer 220-grit sandpaper. Smooth out the wood with the sander and make it soft to touch.

6. Condition the wood with a food-safe wood conditioner.

Pour a quarter size dollop of wood conditioner onto one side of each cutting board. Rub the condition into the wood with a rag, getting into all the grains.

diy cutting board
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